You will need the following items... One of which is hard to find and fairly expense when found due to its unavailability ...
Which is ... STAINLESS STEEL wool. Double 0... "00".
Yep...
This is "the key" ingredient.
YOU SHOULD take the extra time or effort to find the stainless as opposed to the regular... for if you do not... you may regret it by finding rust spots around your area later.
Ok... after first coat... lightly rub with SSW (S steel wool)... do it till it "clouds"... which is not a lot.
CLEAN RAG... paint thinner wipe down (this will beevery time).
Second coat... lay slightly heavier and evenly... watching the woods "dry spots" sucking it in... go back over these and try a nice "level" coat.
Let dry... test by rubbing a small corner and if "gummy" ... its not dry..
When dry take SSW and sand to cloudy....
CLEAN rag and thinner... then apply next coat thicker... and repeat each step... step by step.
This is all in the way you "lay it down"... nice long even strokes... ue the cheap brushes... dip in and slide off lip of can to remove the extreme excess.
The key is that "00"... it removes the strokes without removing much varnish... hence the "glass".
There are many "pour" types for some projects they may be better.... they are "self leveling" etc.
I never worked with these... beings many times I was doing bow rails... or transoms... or ladder rungs... or interiors of yachts... where this would never work.
substrates: 2 in mind, wood -> varnish
the wood will always be a hardwood and with years of drying before use (have a bodega full of wood)
the varnish will always be an exterior 'polyurethane' (assuming I can find) sanded . . . .
ok, sanding wood is straight forward and I generally use 60/80, 150 if I'm being prissy, and 220 all with a 5" orbital sander
I will then hand-sand with 600 grit as posted above.
I have found that varnishing a 220 sanded surface simply leaves more material to be removed later with 600 grit.
sanding green resin can be quite difficult, have far better results with the Norton paper
the transition from a wood substrate to built-up varnish is somewhat gradual,
a single thinned coat will not completely seal and must in any case be sanded (my huge error was going for thick coats !)
the manner and extent of sanding between coats seems most tricky
you (and others) recommend steel wool, others not because of a crazing effect
- but I have seen crazing also over a sanded area due to a too-thin resin mix replicating the substrate below it
the ss wool would seem to lack any leveling capability whereas paper can be fitted to a soft block
I guess you are saying that "spar varnish" has a UV inhibitor
ok, the ssw is for the lightest possible removal
btw, have no bubble incidence (surface tension control of resin as a function of several components), but am very careful
- a brush with straight cut bristles will entrain air like crazy
I have done a lot of boat and furniture varnishing myself. I always use spar varnish and I never use stainless steel wool, I use regular 000 steel wool. AARC is 100% correct, prep is paramount and to get a fine smooth finish sanding with sandpaper between coats is necessary. I only use the wool as a final coat prep and only when I have a smooth several coat deep finish going. A good varnish job is tough work, lots of coats and sanding between, and keeping dust out of the finish can be hard especially if the work is outside. Sure looks nice when done though!!
I built a teak drainboard for my kitchen sink over 25 years ago. A carpenter wrote an article in Fine Homebuilding
back then and he only used Waterlox. It's mainly tung oil with other stuff.
I used it on the drainboard and looked good. When refinishing time came I used spar varnish but didn't get as good results. Eventually the spar pealed where use was greatest. I know a sink gets abused a lot. When it's time again and I'll probably go back to Waterlox.
Some finishes sit on the surface and other's penetrate. Some do both. I think just from using a wipe on poly that it appears to do a bit of both. That might be choice #2 but before I decide I'll work with a piece of teak and compare the two.
Nether of the 2 show brush strokes. The Waterlox because it's mostly tung oil and the poly can be put down with a rag. Additional coats are easier than with other top side finishes where sanding is needed.
A factor in choosing is how it will be used. Example is shellac is great looking but doesn't stand up to some types of use. All poly top coats are not brand equal, for example on floors.
I use a sanding sponge when using steel wool to keep fingers from gouging. I have also read of problems with the steel reacting to some wood so SS might be a good idea.