mr helton
Hero Member
- #1
Thread Owner
Hi everyone! This is my first hatchet, and the handle is the first thing that I ever carved before, so please go easy on me. I have a ton of room for improvement!
Anyway earlier in the spring I was at my grandparent's 1840s or earlier property in Southern Ohio. I dug up this old axehead and knew right away I wanted to restore it somehow, but shelved it for the time being. I have no use for an axe, so I decided to modify it and make a hatchet out of it!
Today at work (during breaks) my goal was to get the head prepped to make into a hatchet. I started by sandblasting it with metal sand to get off all the rust. I might have used electrolysis but I ruined my battery charger and don't have a replacement at the moment. After sandblasting, I picked a spot to cut the head so that I can begin converting it to a hatchet. After cutting it, I made a small piece of cold roll steel to cap the open end off, leaving extra to grind flush. I welded it to the existing steel.
After I welded it and let it cool, I used the extra stock from the butt to grind it flush and smooth out the surface a bit. I decided against grinding enough to completely smooth it because I wanted the hatchet to keep a bit of it's history. I didn't want it to lose it's story, so to speak. I only have a woodcutting machete and a folding knife to work with but I'll make do!
Cutting the handle is part where I struggle a bit. Carving wood is something I'm completely new at, but I gave it my best shot!
After fastening the head to the new handle, I was able to split a small stack of wood for a fire with it!















Anyway earlier in the spring I was at my grandparent's 1840s or earlier property in Southern Ohio. I dug up this old axehead and knew right away I wanted to restore it somehow, but shelved it for the time being. I have no use for an axe, so I decided to modify it and make a hatchet out of it!
Today at work (during breaks) my goal was to get the head prepped to make into a hatchet. I started by sandblasting it with metal sand to get off all the rust. I might have used electrolysis but I ruined my battery charger and don't have a replacement at the moment. After sandblasting, I picked a spot to cut the head so that I can begin converting it to a hatchet. After cutting it, I made a small piece of cold roll steel to cap the open end off, leaving extra to grind flush. I welded it to the existing steel.
After I welded it and let it cool, I used the extra stock from the butt to grind it flush and smooth out the surface a bit. I decided against grinding enough to completely smooth it because I wanted the hatchet to keep a bit of it's history. I didn't want it to lose it's story, so to speak. I only have a woodcutting machete and a folding knife to work with but I'll make do!
Cutting the handle is part where I struggle a bit. Carving wood is something I'm completely new at, but I gave it my best shot!
After fastening the head to the new handle, I was able to split a small stack of wood for a fire with it!














