old_goldchaser said:
Treasure_Hunter said:
I have work telecommunications for over 35 years, spliced an alful lot of copper cable and fiber optic cables. Largest cable I have spliced on was 100 pair cable, once you memorize the color code, 25 pair or 100 pair wouldn't matter. Even as much cabling work as I have done, I still was aprehensive when I cut the coil cable, once it is cut you are commited to splicing it correctly.........I make sure I have the heat shrink on in the correct order so the short one is first, then the longer one is second.
Yea, size of the cable doesnt matter much really as long as you know the color code. But we had to install new power cables from the main generator on the ship while I was on it. We did it in port of course, but those cables were huge and solid copper, to the distribution panel. That panel was a nightmare. We had to put a new one in. That was a new experience for me. I hadnt worked with power requirements like that. Like I said...cables 1/2 inch to an inch with coded groups. So it was scary for me. The two other guys doing it had worked with that before. Not me. And never again.
Pockets and I did the waterproof connector on my main Excal with WOT, we hard spliced the S-12 coil on my backup Excal, and I spliced on the Team Orcasound headphones on my main Excal detector. From this point on any coils I put on the Excal I will only do the hardsplice on the cable, I am 100% confident of it being waterproof and safe. I have no worries of getting water in the control box like I would if I went in it to soder the cables to the circuit board and the mod has proven to be very stable..
I havent done any kind of mod like that myself though I should be able to handle it. Yea, a leak in the cable is not as catastrophic as a leak into the control housing. Doing a splice a foot or so back from the housing is better and safer. I would likely be as or more nervous though doing that for the first time as you. Working with small cables is old hat, but its different when dealing with potential leaks and such into very personal expensive equipment. And once you cut that cable to begin, you are commited.
I really like the plasti-dip, it sprays on nice and leaves a nice finish and it is completely waterproof. I sprayed some on the handle of my aluminum Beach Brute II scoop to stop my hands from getting that dirty look you get when you rub aluminum with your hands for a long time. Plasti-dip is the same thing you dip your tools in to give them the rubber handle grip.
Yea, I have used the store bought stuff before. We used something a bit different on the boat. We had to paint it on, didnt come in spray on form back then and I seem to remember it being different as well in how it felt. Course, in the stores now you can get the dip or the spray on.
Really enjoyed this discussion. Getting into the technical side is enjoyable. Oh, one question. I had meant to ask. How many wires in the Excal coil cable? Seem to remember 5? Is that right? And the other question...is the WOT cable coded the same as the excal. Are the manufactorors using standardized color coding nowadays on the coils? Or are there schematics available to id the wires. Otherwise...things could be problematic.
I worked installing and doing upgrades on central telephone offices for 16 years, We would install a central office from the ground up, the building or floor would be empty when we started, we had to lay out the frame work using floor plans, install the bays and racks, run the power, run all the cabling, wire it up, fire it up, install the data base and bring it online.
I have worked with 500 and 750 power cable, installing the main power source for telcom central offices. 750 power cable is about 2 inches thick stranded copper with very heavy insulation about 3/8 inch thick, each copper strand is about 1/4 inch thick. To bend and form it we had to use rubber mallets.
Back to the Excal Mod...........
There are 4 wires in the Excal and 4 in the WOT. The wiring scheme for Excals has changed over the years including the color of the wires. On the newer Excals 2004 and later on it is red, black white and yellow, in the WOT it is red, black, white and orange.........
The splice code is
Excal Splice too WOT
1. Red RED (Transmit)
2. Black Black (Transmit)
3. Yellow White (Common)
4. White Orange (Receive)
If your wiring is different let me know.................Before sodering wires you twist the wires together to test the code, if you have threshold before you do the splice after you have cut stock coil off, and no threshold after attaching the WOT coil, then swap wires 3 and 4 on the Excal and you will have threshold. This means your Excal was made prior to 2004...