$50 Bag of Cents Sorted for Cu in Under 16min

madwest

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Jun 24, 2011
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Every now and then, I goof around with my home made cent sorters. I've got a couple of ideas on how to make dramatic improvements to the process of sorting cladded Zn from Cu-alloy cents and one of these days, I'ma gonna do it. In the mean time, I tweak the sorters I've made.

Last night, I decided that I was going to run my latest sorter as close to the theoretical maximum as possible (the comparator is capable of 8 coins per second). The hopper motor is rated for 24VDC, but should tolerate 30V-32V for reasonable durations if the torque load is reasonable. That is where I was running it, just over 30V.

In any event, I was seeing rates of 7 to 7.5 coins sorted per second and was able to sort a $50 bag in just over 15min. It would have been about 13min if not for 4 jams/clogs.

Videos are linked rather than embedded. You'll probably see enough by just watching the first and last one, but I included all of them because it shows the total elapsed time of sorting. Each video ends with a clog and I spend about 20 seconds clearing the clog before starting the next video. For the video that doesn't end in a clog, I had to "stir" the hopper with a screwdriver because when the level of coins gets very low, the hopper agitator doesn't stir them anymore. I stopped the video to do the stirring.

You'll see that the end count is greater than 5000 coins. That is because the coins that clog get counted and when I clear the clog, I throw those back in the hopper for sorting. That results in a double count of those coins.

http://youtu.be/TDntDOOz4Eg
http://youtu.be/sESrhPzAe-s
http://youtu.be/nYgac6aCbtU
http://youtu.be/iYjnhTiF3CE
http://youtu.be/-F-2B_VK6T8
http://youtu.be/ROpbcZiXGeY
 

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How much total would it cost to make by chance?
 

^ agreed can you fasion me up a feed section? I have a comparitor and like 5 with the dime wheels, Got 1 working for a year or so but don't use it much often anymore because of the track being a PITA. Also if you need the hoppers LMK
 

How much total would it cost to make by chance?

...Got 1 working for a year or so but don't use it much often anymore because of the track being a PITA...

MrSchulz, as coinflip confirms the cost is not the prohibitive factor. It is getting the parts to work together.

The parts can be easily acquired for about $70 - less if you shop around and get lucky. It takes a lot of effort and frustration to get everything to click just right. I built one and worked out the kinks with it and then built a 2nd one and had to work kinks out of it. If I was to build a 3rd one of similar design, it would require kinks to be worked out.

I do have a concept of a sorter that, by design, cannot clog or jam. Someday, I'll get it show-and-tell worthy and will show-and-tell about it. It will be one that almost anybody could put together from common parts (sub $100 worth of parts reclaimed from slot machines).
 

Its hard to find the hoppers with the dime wheels
I have about 5 of them hoarded here tho XD
 

I've been working on one with Madwests advice. I can see its not for those easily discouraged or expecting instant success. It requires alot of tunning and even then I occasionally go from 99.9% sort success to 50% because something got out of whack.
 

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