Blichney,
those pontoons are 2 1/2 spools of wire worth of weld, i think it was something like 27 or 29 ft of weld on each pontoon, as it was welded inside and out except for the top piece, which is of course only welded on top
i had a 2" round aluminum tubing dredge frame on my smaller 4 inch a couple years back, it was really light but it broke while in NC when a big tree branch fell on it during an afternoon storm 4 days before i was to come home (hit right at bottom of motor upright angle support right before it meets the pontoon), really sucked trying to jerry rig it in the water, i ended up using a round tube handle from a comealong and beating it into tubing so it covered both sides of the break and used a pair of small ratchet straps to hold it together. that really made up my mind to stay with the steel square tube, its taken 3 years of abuse and only needs a fresh coat of paint at beginning of season. it might not have broken if it was square tube but i really dont need it to be lighter since i have the trailer to lift it and it stays in the river for the 3 or 4 weeks im am down there, except maybe to move to a different spot in the river if i cant drag it with the four wheeler
we have a "scrap " yard near us that sells traded in steel, aluminum and stainless steel tubing, angle, sheet, you name it (alot of it still banded from the steel supplier) . i was there 3 weeks ago, steel was selling for 40 cents a pound and aluminum was 1.65 a pound, also got a 3ft x 6ft piece of 1/8 punchplate for classifier plates on a new high banker im building, it was 75 cents a pound, it cost me $15.00 and i will have enough for a lifetime. a couple years back, i scored a piece of the heavy woven square screen like is used on keene dredges and am still cutting pieces off it. you never know what they will have in stock
how did you do at the swank claim? is that the east or west one? ive been itching to give it a try some weekend, i passed it a couple times when my son was at college in Lima and he wants to go see some of his buddys from school, so i might have to make sure one of my dredges is packed when we go